Archive

At Borderview Farm in Alburgh, Roger Rainville’s dairy-turned-energy farm makes biodiesel from locally-grown sunflower seeds.

In 2008, when diesel prices rose from $4 to $5 per gallon, Rainville began experimenting with farm-scale biodiesel production. With guidance from UVM Extension and grant funding from the Vermont Bioenergy Initiative, Rainville began planting sunflowers on a portion of his 214 acres and installing biodiesel processing equipment. Oilseed sunflowers (as opposed to confectionary sunflowers that are grown for eating) are the most popular oilseed crop in Vermont, with hundreds of acres planted statewide. The crop is grown in rotation with grains and grasses and yields high quantities of oil.

Harvesting, Cleaning, and Pressing

Following harvest with a combine, a seed cleaner and grain dryer are used to prepare the seeds for storage in a 200-ton grain bin prior to processing. A flex auger system moves the seeds from the storage bin into hoppers on each press, and screw augers push the seed through a narrow dye at the front of the press. Extracted oil oozes from the side of the barrel and is collected in settling tanks while pelletized meal is pushed through the dye at the front and is stored in one-ton agricultural sacks. The oil can then be used as culinary oil for cooking or further refined into biodiesel. The leftover seed meal is used for livestock feed, fuel for pellet stoves, or fertilizer for crops.

Biodiesel Processing

The small-scale biodiesel production facility at Borderview Farm is an 800 square foot insulated and heated building (the space does not need to be heated, but the oil should be stored where it will not freeze) that houses an oil press, a BioPro 190 automated biodiesel processor, a methanol recovery system, and a set of dry-wash columns for cleaning the fuel. The clean oil at the top of each settling tank is added to the BioPro 190 processor along with lye, methanol, and sulfuric acid. The automated processor runs through several stages of processing in about 48 hours (esterification, transesterification, settling, washing, and drying), with one break after 24 hours to remove the glycerin byproduct.

Safety equipment in the processing facility includes personal protective equipment like aprons, gloves, eye protection, a ventilation system, gas detectors, and spill containment materials. At Borderview Farm a set of standard operating procedures hangs on the wall and blank check-sheets are in a binder to make the process easy to repeat. The finished biodiesel is stored in 250 gallon pallet tanks making distribution to different farms easier. The installed capacity of the facility can process 100 tons of seeds from 138 acres of sunflowers per year, yielding 10,500 gallons of biodiesel and 64 tons of sunflower meal (assuming the state average yield of 1,500 pounds sunflower seeds per acre and operation of 24 hours per day for 260 days per year).

Rainville switched from purchasing diesel for five tractors and one truck to making his own biodiesel. He wanted to be independent of imported fuel, and liked creating a new way for farmers to diversify. “Using land for making biodiesel is not the most economical option compared to some other crops, but it’s about creating opportunities to try something different,” says Rainville.

Cost Benefits

Rainville’s annual biodiesel use has ranged from 500 to 3,000 gallons per year. At current prices (over $4 per gallon for diesel and $2.29 per produced gallon of biodiesel) biodiesel has saved him from $500 to $4,000 per year in fuel costs. He also emphasizes energy independence as an added benefit. Plus, any growers that also raise livestock can use the meal, which is leftover after the oil is extracted, as part of their feed rations. Rainville recommends talking with an animal nutritionist to blend this into feed at the right ratio, since sunflower meal has a high fat content.

This story was originally released in a series of energy case studies showcasing farms, businesses, vendors, installers, and technical assistance providers who have made a difference with energy efficiency savings and renewable energy production—all of which are components for helping Vermont reach the renewable energy and environmental impact goals of the Farm to Plate Strategic Plan. Learn more at www.vtfarmtoplate.com.

By: Ellen Kahler

VT Bioenergy Team – L to R (Chris Callahan – UVM Extension, Kirk Shields — Green Mountain Power, Christy Sterner – US DOE, Larry Scott – Ekolott Farm, Ellen Kahler – VSJF, John Williamson – Stateline Biofuels) at Green Mountain Power’s Energy Innovation Center in Rutland

Vermont can produce more of its own biofuel energy and the environmental and potential economic benefits of local bioenergy have been proven by the Vermont Bioenergy Initiative – a program of the Vermont Sustainable Jobs Fund. Since 2005, the Vermont Bioenergy Initiative has invested more than $2.5 million in innovative bioenergy research, projects, and people so Vermont can locally produce more of the state’s energy needs – from a variety of agricultural and algal feedstocks.

US Senator Patrick Leahy made the investment at this scale possible through Congressionally Directed Awards from the US Department of Energy (US DOE). The funding concludes in early 2016, at which point a complete impact report will be released by the Vermont Sustainable Jobs Fund, who has served as the intermediary between the US DOE and 52 individual Vermont bioenergy projects over the past ten years.

Research, development, and early stage demonstration projects have included:

• Investing in 2 on-farm methane digesters;
• Building farm-scale infrastructure to turn oilseed crops such as sunflowers into biodiesel to run farm tractors;
• Growing switchgrass and densifying it into “pucks” that are burned in a high efficiency commercial boiler instead of propane;
• Identifying the most lipid producing strains of native Vermont algae which can feed off the excess nutrients from methane digesters and can eventually be harvested to make biodiesel or jet fuel;
• Developing two “Biomass to Biofuels” college level courses which run repeatedly at UVM and VT Tech to inspire and train the next generation of bioenergy experts and technicians;
• Exploring the logistics of bulk wood pellet delivery systems to Vermonters’ homes;
• Organizing a number of learning opportunities and conferences for oilseed, grass and algae researchers, farmers and entrepreneurs to attend;
• Providing agronomic and engineering support to oilseed and grass farmers;
• Educating the general public about why the local production for local use of energy crops from Vermont farms and forests makes good economic and ecological sense.

VT Bioenergy Team 2 – L to R (Roger Rainville – Borderview Farm, Christy Sterner – US DOE, Heather Darby – UVM Extension, Natasha Rainville – Borderview Farm) at Borderview Farm, Alburgh VT

The Vermont Bioenergy Initiative is a unique effort and one that is gaining resonance in other parts of rural America. The initiative’s resource website, www.VermontBioenergy.com is utilized by biofuel producers, educators, and technical service providers from across the country.

The work conducted over the past ten years by the Vermont Bioenergy Initiative to conduct research, provide technical assistance, and develop infrastructure in emerging areas of bioenergy will continue with the initiative’s partners at UVM Extension and the Vermont Agency of Agriculture, Food & Markets. As Vermont moves forward – being innovative and increasingly focused on generating renewable energy from the land and forests – the research and infrastructure the Vermont Bioenergy Initiative has invested in over the past ten years will endure and spawn the next wave of bioenergy development in the state.

Ellen Kahler is executive director of the Vermont Sustainable Jobs Fund (VSJF), a non-profit organization created by the State of Vermont to help develop Vermont’s sustainable agriculture, renewable energy, and forest product businesses. Since 2005, the Vermont Bioenergy Initiative has been a VSJF program that connects diversified agriculture and local renewable energy production for on-farm and community use by supporting research, technical assistance, and infrastructure development in emerging areas of bioenergy including biodiesel production and distribution for heating and transportation, oil crops for on-farm biodiesel and feed, grass for heating, and algae production for biofuels and wastewater management. Learn more at www.VermontBioenergy.com.

Algae for biofuel has been a long time component of the local biofuel production for local use model pioneered by the Vermont Bioenergy Initiative. At the forefront of these efforts has been Anju Dahyia, a VBI grantee, lead biofuels instructor at the University of Vermont, and president of General Systems Research (GSR) Solutions. When the Vermont Fuel Dealers Association received a USDA Rural Business Enterprise Grant to utilize waste materials from Vermont farms to produce sustainable distillate fuel, Anju and GRS Solutions were already in a prime positon to conduct the necessary research.

GSR is developing a method of producing algae biofuel to replace traditional fossil fuels in motor vehicles, heavy farm equipment, and even airplanes at Charlotte’s Nordic Dairy Farm as a second tier to the already operational anaerobic digesters contributing to Vermont’s distributed energy generation grid. The process to produce algal biofuel has the potential to prevent nutrients such as phosphorus and nitrogen from making their way into local lakes and waterways. Nordic Dairy Farm’s owner, Clark Hinsdale, explained at a recent press event on his farm: “the best way to capture excess nutrients on farms is to never let them get beyond the boundaries of the farmstead.”

The current anaerobic digestion system “Cow Power,” utilized by Green Mountain Power, functions by using the methane byproduct harvested from constantly produced cow manure to make electricity that then is sold to Green Mountain Power customers. The research done by GSR focuses on another byproduct of digestion – the nutrient dense liquid waste, previously left unused for power purposes.

The oleaginous algae strains that Anju Dahyia has been working with since 2008 thrive on this dense waste and after the algae has consumed the available nutrients, the creation of the distillate fuel can begin. The result makes the process a closed loop system, and means that dairy farmers like Nordic Dairy (whose cows produce up to a ton of manure a day) would be able to sell algae derived biofuel to local fuel dealers and create granular organic fertilizer. According to Dahyia, Hinsdale’s 300 cows alone have the potential to produce anywhere between 20,000 to 30,000 gallons of biofuel each year.

The cost of production is estimated at $20 dollars per gallon, but Dahyia thinks that with increased scale will come a decreased price. At the recent press conference at the Nordic Dairy Farm site early in September, Mary Powell of Green Mountain Power outlined how the company is working with GSR Solutions to help increase scale and add more small refineries that mimic this operation. She went on to note the resiliency a community-sized digester refinery can add to a microgrid.

Speaking to ABC local 22 News, Matt Cota, Director of the Vermont Fuel Dealers Association added, “We know that bio-heat, renewable blended fuel, combined with heating oil works in customers tanks and burners, so if we can source that locally, it would be a great thing for Vermont’s economy, for Vermont famers, Vermont fuel dealers and consumers all across Vermont.”

Richard Altman of the non-profit Commercial Aviation Fuels Initiative was also in attendance and trumpeted that “community-scale digester-refineries in the region might be feasible by 2020,” noting that this project is just a start.

Also on the horizon, GRS Solutions is already working to go further with this technology by incorporating food waste into this digester system. While this system may be in its early stages, one thing is for sure, Vermont energy stakeholders are lining up to show their support and contribute to this more than viable option for local energy production.

For more watch the local WCAX coverage of the September 3^rd press conference and to learn more about Algae Bioenergy in Vermont see our other post Algae Biofuel – Vermont’s Search for Viable and Cost-Effective Methods

Vermont-grown grasses are being used to heat the Biomass Building – a 4,200 square foot commercial building at Meach Cove Farms in Shelburne. Local residents, community leaders, and renewable energy enthusiasts are invited to visit Meach Cove Farms Friday, October 23 – Saturday, October 24 for an Open House to learn how grass pellets are generating heat in a biomass boiler – an emerging source of bioenergy in Vermont.

Meach Cove Farms is a 1,000-acre certified organic farm primarily growing soy beans, wheat, rye, and corn as well as wine grapes, woodlands, and switchgrass trial plots for use in grass energy production. The Open House will offer a complete demonstration of the Grass Pellet Heating Equipment Combustion Optimization project – the first project in New England to showcase grass test plots, densification equipment, and an EvoWorld biomass boiler that burns the grass.

Meach Cove Farms began collaborating with Dr. Sidney Bosworth of the University of Vermont College of Agriculture and Life Sciences and the Vermont Bioenergy Initiative in 2009 to assess the potential of different species of grass as solid biofuel for heating applications.

In September 2011 Meach Cove Farms was awarded an USDA Natural Resources Conservation Service Conservation Innovation Grant to research the feasibility of Vermont grown grass pellets and heating equipment potential as an emerging renewable energy source in Vermont. The biomass boiler being featured at the Open House was funded through a Conservation Innovation Grant (CIG) administered by the Natural Resources Conservation Services.

IF YOU GO:

Meach Cove Farms is located at 310 Beach Road in Shelburne (off Bostwick Road, 1.6 miles west of Rte 7). The Open House runs from 9 am – 12 noon both Friday and Saturday, October 23-24. There is no cost and both days are open to the public. More info at www.meachcovefarms.org, 802-985-9218.

David Marchant and Jane Sorensen of River Berry Farm—an organic vegetable and fruit producer in Fairfax—were early adopters of biomass heating when they installed a corn and pellet furnace in one of their greenhouses in 2008. The furnace required manual lighting and was snuffed out often when strong winds blew, and did not produce reasonable heat. “I kept thinking, there has got to be a better option,” recalls David, “It was a real labor burden, and you couldn’t count on it.”

Based on their early experiences and bolstered by a commitment to long-term sustainability and reduced fossil fuel dependence, River Berry Farm opted to host a biomass heating demonstration project. This time, they opted for a higher-rated boiler rather than a furnace. Boilers produce hot water, rather than hot air, which allows more options for distributing the heat. The new system also had an automated propane ignition system.

The biomass heating demonstration was part of a UVM Extension project aimed at trialing several furnaces in agricultural heating applications with funding support provided by the High Meadows Fund. According to Chris Callahan, Ag Engineer with UVM Extension Agricultural Engineering Program who assisted with some of the design and performance assessment, “The main lessons learned from these early installations were to buy high quality fuel, seek improved automatic ignition controls, invest in a good chimney and install it well, and know the actual heat output rating of the unit.”

Modern biomass heating appliances generally include a fuel storage bin, an auger for feeding fuel to the appliance, the appliance itself (boiler or furnace) with an ignition system, a combustion chamber, a heat exchanger, and a heat distribution system. They also incorporate some means of controlling combustion, fuel feed rate, and air flow and often include emissions control measures and automated ash removal.

The selected boiler was a Central Boiler Maxim 250 with a 250,000 BTU/hr input rating, efficiency of 87.8%, and EPA Phase II Hydronic Heater qualification. “The boiler makes hot water which we can use in multiple greenhouses by plumbing it to them in insulated PEX piping.  Once in the greenhouse, we convert to hot air with a hot water fan coil, put it in the ground for root-zone heating or on the benches in our mat-heating system for starts,” says Marchant. “I like it. I keep trying to find something wrong with it, but I can’t. The payback period is a bit longer due to higher initial costs, but you have to expect that.”

The basic system cost was approximately $13,000 for the boiler, bin, pad, and plumbing to a hot water fan coil. The other heat distribution systems included in-ground PEX, heat exchange, and plumbing for a bench heat system and added approximately another $5,000. The system is more automated and reliable than the earlier furnace was, but the higher initial costs and the fact that the system is only used 3 months out of the year do prolong the payback period to about 12 years when compared with a propane furnace. If the system was used for 6 (space heating) or even 12 months (wash water, pasteurization) of the year the payback would be halved or quartered, respectively.

“In addition to the financial payback, the carbon emissions avoidance is also of interest to many people,” says Callahan, “In River Berry Farm’s case, the Maxim is helping them avoid 5,910 pounds of net CO2 emissions per year which is about equivalent to 5,000 miles car travel or the CO2 sequestered by half an acre of pine forest.”

Learn more about UVM Extension’s Agricultural Engineering Program at.

This story was originally released in a series of energy case studies showcasing farms, businesses, vendors, installers, and technical assistance providers who have made a difference with energy efficiency savings and renewable energy production—all of which are components for helping Vermont reach the renewable energy and environmental impact goals of the Farm to Plate Strategic Plan. Learn more at www.vtfarmtoplate.com.

The Vermont Bioenergy Initiative, a program of the Vermont Sustainable Jobs Fund, aims to foster the sustainable bioenergy through a local production for local use model, proven to work for Vermont. Since 2003 the program has allowed Vermont farms to ease their resilience on inconsistently priced, foreign fossil fuels and other agricultural inputs. This is accomplished by focusing on biodiesel production and distribution for heating and transportation, oil crops for on-farm biodiesel and feed, grass energy for heating, and algae production for biofuels and waste management.

Vermont Bioenergy Initiative grantees have shown just how much the addition of biomass feedstock can contribute to sustainable agriculture. As one of these grantees, John Williamson of Stateline Farm would put it, “100 years ago everyone produced their own fuel; we are just doing that now in a different way.” This is really a novel way to look of what he is doing on his North Bennington farm. John was featured in a recent story in Daily Yonder which outlined his work and how he has begun helping his Vermont neighbors find their path to this form of sustainable, renewable energy.

For more about John Williamson’s on-farm biodiesel production, watch this video of John in self-designed Biobarn. He and Chris Callahan of University of Vermont Extension show us how they can grow oil crops, make biodiesel, feed animals, and save money!

Also, explore the initiative’s extensive and accessible set of bioenergy resources for replication in rural communities across the United States and beyond.

Efficiency Vermont, Renewable Energy Resource Center, Renewable Energy Vermont and Clean Energy Development Fund combine efforts to bring up to $5,500 in rebates to Vermonters who heat local

Through a generous opportunity, Vermonters now have a short-time frame before the new year to capitalize on a fantastic incentive offering that helps them save money, while supporting Vermont jobs and sustainable forests, while making sure they stay warm this winter.

Vermonters can get up to $5,500 to help switch from fossil fuel to local wood heating.  Cash incentives are available from the Clean Energy Development Fund and Efficiency Vermont. Renewable Energy Vermont and the Renewable Energy Resource Center have partnered to help promote the incentives.

“We’ve been very happy with our decision to switch to a wood pellet boiler. Not only do we save money every year on our fuel bill, but we also love the fact that we’re helping to keep forests intact and logging jobs going,” says Mark Bushnell of Middlesex.

Vermonters who make the switch to wood pellet fuel typically save $1,500 annually when compared to oil and propane fuel heating options.  And for those who are used to whole-home heating through their traditional boiler, the wood pellet boiler keeps it simple and complete.  Advanced wood pellet boilers are fully automatic, so there’s no work for the home or business owner.

“I heated my home for years with a standard wood stove, but I’m happier with my wood pellet boiler. The new boiler is much more efficient and better for the environment because it is cleaner burning. And it feels great to be off fossil fuels,” says Susan Clark of Middlesex.

Wood pellet boilers, though not well known in the United States, are the primary way of heating in some parts of the world, including Upper Austria where more than 40,000 homes and businesses heat with wood from their background in an easy, seamless way.  In fact, the State of Vermont and Upper Austria are involved in a Sister Statehood Agreement to help learning across both sides of the Atlantic to increase the uptake of this sustainable, local heating option.

“For many years, Vermont has been a national leader in the use of modern wood heating systems in large buildings like schools, office buildings, and apartment buildings. With pellets now available in bulk using specialized delivery trucks that conveniently blow pellets into a fuel bin and heating systems that are fully-automated, many homeowners and small businesses are also making the switch from oil and propane,” said Adam Sherman of the Biomass Energy Resource Center.

For more information, please go to www.advancedwoodheat.com

Media Contacts:

Renewable Energy Vermont, Ansley Bloomer, ansley@revermont.org (802) 595-0723

Biomass Energy Resource Center, Alayna Howard, ahoward@veic.org (802) 540-7656

Renewable Energy Resource Center, Alayna Howard, ahoward@veic.org (802) 540-7656

Efficiency Vermont, Alayna Howard, ahoward@veic.org (802) 540-7656

Clean Energy Development Fund, Andrew Perchlik,  andrew.perchlik@state.vt.us  (802) 828-4017

The Third Annual National Bioenergy Day (NBD), which will take place Wednesday, October 21^st, is a day that is marked with events from across the country that celebrates  energy independence, local jobs, and many other benefits of local bioenergy. Led by Biomass Power Association in partnership with U.S. Forest Service, National Bioenergy Day is an opportunity for Vermonters to showcase our research, progress, and impacts in producing local bioenergy for local use.

How To Get Involved:

• Organize an event on or near October 21^ndthat showcases bioenergy as a clean, efficient, and resourceful way to produce energy. Emphasizes bioenergy’s role in improving environmental health; and facilitates collaboration along the supply chain.
• Partner with someone who works in the bioenergy supply chain to create an event.  Use the Vermont Energy Atlas to find partners in your area.
• Piggyback on an existing event and call it a NBD event.
• Share and talk about NBD in your social media and press efforts while promoting impacts in your community.

The Vermont Bioenergy Initiative, for example, will spend the day re-capping and previewing events and research on our Twitter handle @VTBioenergy that took place throughout the summer and that are planned for the fall.  We’ll be recapping and sharing exciting things like the exciting learning opportunities at the University of Vermont, Full Sun Company’s Biodiesel and Meal production, and much more!

For more information, you can visit also visit bioenergyday.com and follow @USAbiomass on twitter!

Click Here for National Bioenergy Day Participation Guide!

The team at Vermont Bioenergy Initiative has worked to put together a comprehensive list of bioenergy events for you! This list will be updated as more events arise. If you know a bioenergy events that you think should be on the list, tweet it to us! @VTbioenergy

• September
  • Modern Wood Pellet Heating Forum, Tuesday, Sep. 15, 2015, 6 – 8:30pm, Montshire Museum in Norwich, Vermont
  • Ag Innovation Showcase September 14-16, 2015 St. Louis, MO
  • 2nd International Conference on Past and Present Research Systems of Green Chemistry. September 14-16, 2015.  Orlando, Florida
  • Switchgrass III. September 30 to October 2, 2015. Knoxville, TN 
  • Algae Biomass Summit September 30-October 2, 2015 Washington, DC
• October
  • Renewable Energy 2015 Conference & Expo. October 8-9 2015. Burlington, VT
  • National Advanced Biofuels Conference & Expo. October 26 – 28, 2015. Omaha, Nebraska
  • 2015 TAPPI PEERS Conference – Sustainable Solutions for Our Future. October 25-28, 2015 in Atlanta, Georgia.
  • International Bioenergy and Bioproducts Conference 2015 – 10/28 – 10/30 Atlanta, United States
  • 3^rdAnnual National Bioenergy Day
• November
  • Large-Scale Algal Cultivation, Harvesting and Downstream Processing, November 9-13, 2015. Mesa, AZ
• April
  • 2016 International Biomass Conference & Expo April 11-14, 2016 – Charlotte Convention Center, Charlotte, North Carolina

Making biofuel, it sounds like a complicated process taking place in a laboratory somewhere, but in reality it’s quite simple and happening in small, rural Vermont farms. Vermont farmers like John Williamson of State Line Farm and others are electing to create their own fuel and meal. These farmers are enjoying the benefits of the distance to source resiliency and cost reliability that comes with the local production for local use biofuel model they have adopted.

As John Williamson, a Vermont Bioenergy grant recipient says, “100 years ago everyone produced their own fuel; we are just doing that now in a different way.” This is a novel way to look at what he is doing on his North Bennington farm. Vermont farmers in the past would plan to allocate their acreage to feed their livestock, some of which aided in energy-intensive farm activities like plowing, planting, and the eventual harvesting of their field. With the local production for local use model, John is now thinking about how to feed his tractor so he can do the same activities. So what is the feed of choice for John’s John Deer tractor? Sunflowers!

John loads dry and clean sunflower seeds into hoppers on a TabyPressen Oilpress, where screw augers push the seed through a narrow dye. Extracted oil oozes from the side of the barrel and is collected in settling tanks while pelletized meal is pushed through the dye at the front and is stored in one-ton agricultural sacks. The first of the two byproducts, the seed meal, can fuel pellet stoves, serve as fertilizer for crops, or find its way to local Vermont farms to supplement animal nutrition as livestock feed. The second byproduct, the fuel, could at this point be used as culinary oil for cooking, but instead will experience further refinement and become biofuel.

The processing of the oil takes place in Johns self-designed Biobarn. In the below video, John Williamson and Chris Callahan of University of Vermont Extension show us how they can grow oil crops, make biodiesel, feed animals, and save money!