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Brandon VT Canola Field Non-GMO canola field in full bloom in Brandon VT Credit: Full Sun Company

Brandon VT Canola Field
Non-GMO canola field in full bloom in Brandon VT
Credit: Full Sun Company

In early 2014 Full Sun Company, a small start-up business was co-founded by Netaka White and Davis McManus. Fueled by an interest to help family farms grow, Full Sun began processing sunflower and non-GMO canola oil crops into specialty food-grade oil and high-protein meal for the farmers. Sunflower and canola oil distribution picked up quickly through local CSAs, farm stores, specialty food shops, health and wellness centers, and direct sales to chefs in the Northeast.

Netaka White previously served as the Vermont Bioenergy Initiative’s (VBI) program director, which directly helped to develop the business model to nurture farm partnerships, both as growers and recipients of oilseed meal – the other product that’s generated from making the oil. At Full Sun oilseeds are pressed with large mechanical machinery, producing oil and a granular meal. The team at Full Sun Company learned a lot about seed storage and oil pressing from the early VBI grantees, such as John Williamson of State Line Farm, and Roger Rainville of Borderview Farm.

The first of the two products, the seed meal, has been used as fuel for pellet stoves, or as is the case with Full Sun, sold as fertilizer for crops, or nutritional meal for livestock. At full operation, Full Sun can pump out one ton of meal per day – necessary to meet the growing demand of such customers as The Intervale in Burlington, Vermont and several local pig, poultry, dairy, and beef producers.

Full Sun Company employee, Zach Hartlyn, moves an off-spec oil barrel for biodiesel production Credit: Full Sun Company

Full Sun Company employee, Zach Hartlyn, moves an off-spec oil barrel for biodiesel production
Credit: Full Sun Company

The second product, the oil, is used as culinary oil for cooking. Staying true to their commitment to an extraordinary culinary product, Full Sun Company diverts any of the oil that does not meet their standards to Vermont Bioenergy Initiative biofuel producers to undergo further processing and become biofuel. Approximately 250-300 gallons of off-spec oil for biodiesel has been processed since February, 2014.

In October, 2014, Full Sun Company halted operation to make room for growth to meet the increased demand for their products and scale up to align with Vermont’s accelerating agricultural economy. White and McManus acquired the former Vermont Soap building in Middlebury, Vermont in order to build a full scale mill and achieve their anticipated greater capacity. Over the course of one of the coldest winters in recent history, the Full Sun team made the renovations and adjustments needed to repurpose the building into the first non-GMO verified oil mill in New England. By March of 2015 Full Sun Company had pressed sunflower and canola seeds to make their first batch of specialty oils. The new operation can yield 130 gallons of oil per day – about 2600 gallons per month!

With no shortage of innovation or ambition, White notes, “David and I are in this with the interest of having a transformative effect on local agriculture and food systems.” Well on their way, the operation is certified GMO free, and the next steps are being taken towards becoming certified organic.

As they grow, Full Sun would like to buy from local grower-suppliers and work with local businesses to package and label feed to be distributed to farmers of varying sizes, from backyard chicken growers to larger operations. Collaborating with Vermont breweries and distilleries is also in queue. Full Sun is working with one local distillery to put together “a package” for farmers so they have markets for profitable grain crops throughout four years of rotation (rye, wheat, sunflowers, etc.) and can offer farmers the indexed prices for these locally grown grains and oilseeds.

biodiesel in tractor

Biodiesel Being Used On-farm in Tractor

Mark Mordasky, owner of Rainbow Valley Farm in Orwell, Vermont has been growing soybeans as a cash crop and for on-farm biodiesel and animal feed since 2008. When fuel prices began to climb, Mark took initiative and started searching for an innovative and more cost efficient way to meet his farm’s energy demands. The Vermont Sustainable Jobs Fund was able to help Mark take his first steps towards sustainable biofuel production. Mark is able to press these soybeans after harvesting and make two distinct products, oil and meal. The meal is an instantly marketable product and can be sold as feedstock or organic fertilizer; the oil will be further processed into biodiesel.

Soybean Meal

Soybean Meal

Soybeans crops are well suited for biodiesel production in Vermont and perform best in heavy soil like those found in Addison County, as University of Vermont Extension Agronomist, Heather Darby explains. Soybeans don’t always do well in in light, well drained soils, and as with any crop the best way to understand the demands of any crops is to contact your University Extension and have your soil tested.  Additionally, because soybeans are a legume, they produce nitrogen in association with bacteria, meaning that these crops don’t require the application of additional nitrogen to produce a high yield. These low input, high yield crops are fairly easy to grow, are well suited to the Vermont climate, and afford farmers flexible planting dates. Heather and the rest of the UVM Extension team have seen yields ranging from 35 bushels per acre to up to 85 bushels per acre with varying practices.

In the below video, Mike Mordasky shares his experience and knowledge of soybean production from planting through harvesting harvest and beyond to storage and the creation of the final products. In addition, Heather Darby shares here insights into maturity groupings, variety selection, and best growing practices.

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Make sure to check on the Vermont Bioenergy Initiative website for more national bioenergy events as we will be updating this list!

 

 

 

A report published this week in Nature Climate Change indicated that ethanol made from corn residue can reduce soil carbon and increase CO2 emissions, indicating the harvested leftovers from corn are “worse than gasoline for global warming,” according to the Associated Press, who released the study results.

In Vermont the term “biofuel” and “bioenergy” are commonly used to refer to woody biomass (e.g., chips and pellets), anaerobic digestion (e.g., new manure and food scrap digester at Vermont Tech), and on-farm biodiesel production.

A scale-appropriate model of local bioenergy production for in-state use is being pioneered by farmers and researchers. These emerging renewable energy resources include switch grass for heating, algae production for biofuels and wastewater management, and oilseed crops for on-farm biodiesel production, equipment use, and animal feed. Since 2003, the Vermont Bioenergy Initiative has been funding research, technical assistance, and demonstration projects—along with its partners at the University of Vermont Extension—in order to develop the infrastructure to connect diversified agriculture and local renewable energy production for on-farm and community use. A new website www.VermontBioenergy.com provides a series of written and video resources in these emerging fields of bioenergy.

John Williamson makes biodiesel at State Line Biofuels in North Bennington, Vermont

John Williamson makes biodiesel at State Line Biofuels in North Bennington, Vermont

“Local oilseed biodiesel production for local use is profoundly different from national and international models of biofuel production. While corn-based ethanol and palm oil biodiesel are gaining negative attention for their impacts on the environment and food security, biofuels that are produced and used locally help transition away from unsustainable models of food and fuel production,” states Sarah Galbraith, program manager of the Vermont Bioenergy Initiative. “Local production for local use works well in conjunction with sustainable food production.”

Vermont is particularly dependent on fossil fuels for heating and transportation, sending its energy dollars largely out of state. In the case of locally produced biodiesel, three products can be made from one crop: animal feed, organic fertilizer, and biofuel for heat, transportation, and farm equipment.

US corn-based ethanol mandates are bringing additional acres into mono-crop production, in some cases converting sensitive natural areas like native grasslands and forestland into farmland. In contrast, local bioenergy production for local use incorporates rotational crops like sunflowers and soybeans into acres already in production. Vermont farms growing oilseed crops for biodiesel production are doing so on long-established cropland in the context of diversified and sustainable food production.

The ethanol mandates are raising grain costs nationally, making feed expensive for Vermont dairy farmers. Local bioenergy production, however, means farmers produce their own feed, fuel, and fertilizer for on-farm use, at a fraction of the cost and at more stable prices.

The Vermont Bioenergy Initiative’s newly launched website features an in depth look at oilseed production and biodiesel operations with case studies, research, and educational videos. The website also features similar resources for grass energy and algae for biofuel and wastewater management as well as information on other biofuels being produced and used in Vermont. www.VermontBioenergy.com

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The Vermont Bioenergy Initiative draws the connection between diversified agriculture and local renewable energy production for on farm and community use. Aiming to supply farm inputs and reduce fossil fuel consumption, this program supports research, technical assistance, and infrastructure development in emerging areas of bioenergy. Since 2003 the program has focused on biodiesel production and distribution for heating and transportation, oil crops for on-farm biodiesel and feed, grass for heating, and algae for biofuels and wastewater management. The Vermont Bioenergy Initiative works with biodiesel producers including State Line Biofuels and the Farm Fresh Fuel Project at Borderview Farm and grass pellet research through UVM Extension and is supported financially by US Department of Energy congressional appropriations secured by US Senator Patrick Leahy. The Vermont Bioenergy Initiative is a program of the Vermont Sustainable Jobs Fund—a non-profit organization created by the Vermont Legislature in 1995 to accelerate the development of Vermont’s green economy in the fields of renewable energy, sustainable agriculture and forestry.

 

Monday, March 3, 2014 at the Sheraton Hotel and Conference Center in Burlington, VT. Join us to learn from growers, processors and researchers about their experience with oilseed crops like sunflower, canola, soybeans and flax. Discuss how these oilseeds can add value to farms in the form of feed, fuel, soil amendments and culinary oil. View the workshop brochure or the detailed agenda for more information. Visit www.uvm.edu/extension/oilseed meeting to register.

sid bosworthThe University of Vermont Extension Northwest Crops and Soils team held their annual Field Day on Thursday, August 1, 2013 from 10:00am to 3:30pm at Borderview Research Farm in Alburgh, Vermont.

Dr. Heather Darby led more than 200 attendees on a tour of research stations at the farm. The theme of this year’s field day was “Strategic Farming – Gearing Up for Weather Extremes.” Tour stops included brief overviews frhannahom researchers and technicians focused on cover crops, irrigation systems, sunflowers for cooking oil and biodiesel, wheat varieties, aerial seeding, hops variety trials and demonstration of a mechanized hops harvester, and demonstration of an oilseed press.

Vermont Bioenergy Initiative was in attendance with the Bioenergy Now! videos along with copies of the report, Vermont On-Farm Oilseed Enterprises: Production Capacity and Breakeven Economics written by Netaka White, formerly of VSJF and now of Full Sun Company, and Chris Callahan with UVM Extension.

More than 20 attendees, many of them farmers, attended the demonstration of the two oilseed presses at Borderview Farm by Hannah Hardwood of UVM Extension and Roger Rainville, owner along with his wife, Claire, of Borderview Farm.