Archive

Home
Field Notes
VT Biodiesel
Bournes Energy Vermont biodiesel truck

Bourne’s Energy delivers Vermont biodiesel to customers.

Bourne’s Energy began to incorporate blended Vermont biodiesel into their fuel business in 2013, due in part to a grant from the Vermont Bioenergy Initiative paying for a facility to produce blended biodiesel. Since then the company has been able to replace over 300,000 gallons of fossil fuel with biodiesel. Bourne’s flagship B15 Biodiesel blend, dubbed “Bioheat®” for customer home heating needs, is a benefit to all aspects of the business—both financially and environmentally, not to mention positive to their growing sustainability image. Additionally, the company has been able to run their fleet from April to November on biodiesel, as well as operate pumps in Morrisville, Hardwick, Lyndonville and Montpelier that offer customers on/off road diesel or biodiesel.

“It’s been a success in every way to this point, and we’ve always had the privilege of a good product,” Peter Bourne stated referring to the biofuel coming from White Mountain Biodiesel in New Hampshire. The oil that White Mountain Biodiesel produces is from recycled cooking oil, an important attribute for Bourne’s Energy. Sustainable biodiesel is valued by Vermonters and fits into the local production for local use model promoted by the Vermont Bioenergy Initiative while avoiding controversies that arise from the food versus fuel debate.

Customers and local residents alike provided vastly positive feedback when Bourne’s began incorporating biodiesel into the mix and better yet, customers found the Bioheat® fuel blend to be quiet with no disruption in performance. Biodiesel is just “part of business as usual now,” Bourne concludes.

A long-time Bourne’s Energy customer noted, “I heat my home with oil and never thought much about it until my granddaughter helped me pay my bill online and saw that I was being delivered Bioheat®. I thought, ‘What the heck am I getting?’ I read all about it and found it allowed me to reduce my carbon footprint without doing a thing! It’s got me on the right track for doing what I can for cleaner air, our environment and a whole long list of things.”

In addition to the biodiesel-blended fuel, Bourne’s is expanding their bioenergy product line by further developing the infrastructure for their four year old bulk pellets program. Bourne’s sources quality pellets locally in Vermont and when demand exceeds supply, they source from New Hampshire, but choose not to go further for both economic and environmental reasons.

“We are a company really trying to reduce people’s consumption by supplying the right product at the right time. We can show it, we mean it, we’re doing it, and we’re not just flash,” Bourne shared in a recent conversation. The success and integrity of Bourne’s Vermont biodiesel work backs this claim, and positions Bourne’s Energy as a meaningful contributor to the development of Vermont Climate Economy.

on-farm biodiesel production in Vermont

State Line Farm in Shaftsbury, Vermont is an innovative bioenergy farm and research facility and worked with Institute for Energy and the Environment at Vermont Law School researchers on the On-Farm Biodiesel Production in Vermont: Legal and Regulatory Overview report.

A new report, On-Farm Biodiesel Production in Vermont: Legal and Regulatory Overview, conducted by the Institute for Energy and the Environment (IEE) at Vermont Law School reviews all Vermont state and federal regulations related to on-farm biodiesel production. Commissioned by the Vermont Bioenergy Initiative at the Vermont Sustainable Jobs Fund, the report aims to inform farmers about the potential laws and regulations surrounding on-farm biodiesel production.

“As statewide partners begin to find new ways to achieve the goals of Vermont’s Comprehensive Energy Plan, which identified biodiesel as a fuel that will help Vermont meet the 10-percent renewable transportation goal for 2025, the On-Farm Biodiesel Production in Vermont report provides a timely review of the regulations that pertain to home-grown biodiesel production,” states Ellen Kahler, executive director of the Vermont Sustainable Jobs Fund.

According to the report’s findings, “while several of the federal regulations are only triggered by high levels of production, there are a number of state laws and regulations that may be triggered by small-scale biodiesel production, such as state air emission provisions that establish lower thresholds when compared to the federal Clean Air Act (CAA). In addition, it is critical to understand the role biodiesel production plays in the definition of ‘farm’ and ‘farming activities’ for the purpose of states laws, such as Act 250 and the Current Use Program.”

IEE Global Energy Fellow Carla Santos coordinated the legal review with contributions from fellow IEE researchers Diana Chace, Christopher Cavaiola, Jeannie Oliver, and Jeremy Walker. The report is broken into five chapters that review tax legislation, site regulations, occupational safety and health, registration, and environmental legislation.

“Our institute’s research should help Vermont farmers understand the regulatory hurdles to producing biodiesel on the farm and help them convert a locally grown resource into economic and environmental benefits for Vermont,” said VLS Professor Kevin B. Jones, deputy director of the Institute for Energy and the Environment.

IEE researchers applied the legal review to three potential scenarios in the report, concluding with a convenient and accessible list of “do’s and don’ts” for farmers to use as a legal checklist as they move forward with producing biofuel in on-farm operations.

The complete On-Farm Biodiesel Production in Vermont: Legal and Regulatory Overview report is available on the Vermont Bioenergy Initiative website along with a variety of additional biofuel relevant reports and resources.

###

Since 2005, the Vermont Bioenergy Initiative has connected diversified agriculture and local renewable energy production for on-farm and community use by supporting research, technical assistance, and infrastructure development in emerging areas of bioenergy including biodiesel production and distribution for heating and transportation, oil crops for on-farm biodiesel and feed, grass for heating, and algae production for biofuels and wastewater management. The Vermont Bioenergy Initiative is a program of the Vermont Sustainable Jobs Fund, a non-profit organization created by the State of Vermont to help develop Vermont’s sustainable agriculture, renewable energy, and forest product businesses. For more information about the Vermont Bioenergy Initiative, visit www.VermontBioenergy.com.

The Institute for Energy and the Environment at Vermont Law School provides accessible resources on contemporary energy law and policy and is modeled on the fundamentals of a successful public policy consulting firm. The IEE distributes scholarly, technical, and practical publications; provides forums and conferences for professional education and issue development; and serves as a center for graduate research on energy issues, with environmental awareness. IEE research associates are selected from students in the energy and environmental programs at Vermont Law School, top-ranked in the nation for environmental law. For more information about the Institute for Energy and the Environment, visit vermontlaw.edu/iee.

 

energy[1]Following the Fall Semester UVM bioenergy course Bioenergy: Biomass to Biofuels, the University of Vermont will be offering a new bioenergy course this spring entitled Waste to Energy: Community Development Application. The course will again be taught by Anju Dahiya, cofounder of General Systems Research, LLC (GSR), lead biofuels instructor at the University of Vermont’s Rubenstein School of Environment and Natural Resources, and a Vermont Bioenergy Initiative algae for biofuel grant recipient. This course is open to both degree and non-degree students from any background or department, as well as farmers, entrepreneurs, and teachers interested in developing curriculum, or projects at school or college levels. This course is also approved for graduate credit.

food-waste[1]In a Vermont post Act 148, the universal recycling law for solid waste, food waste, dairy farm manure, municipal wastes, landfill waste, carbon exhaust, nutrient runoff and other materials not being converted into value products are all resources that hold potential energy that can be developed in a sustainable way to power a local economy. This class focusing on waste sourced bioenergy comes on the heels of a promising results and continued work by Dahiya’s company GSR on incorporating algae into Green Mountain Power’s anaerobic digester at Nordic Farms in Shelburne, Vermont. The product serves as a strong example in which excess nitrogen and phosphorus in cow manure would find its way off farmland and end affecting health of natural water bodies, but instead is harnessed to make electricity and biofuel. As listed in the course catalog “the mission of this program is to provide hands-on instruction in all possible Bioenergy areas, support generation of related skilled workforce and stimulate sustainable energy production.”

nutrients-pic-1[1]Lectures will be held every on campus every Friday during the UVM spring semester from 12:00 pm to 3:00 pm, with 5 additionally required off campus field trips. The course required textbook, Bioenergy: Biomass to Biofuels, was edited by Anju Dahiya less than a year ago and represents a compilation of work from an extensive list of well-respected university extension programs, such as The University of Vermont Research Extension, as well as numerous national organizations including the US Department of Energy’s National Renewable Energy Laboratories.

Learn more about this course at the University of Vermont Renewable BioEnergy page or email the lead instructor Anju Dahiya at adahiya@uvm.edu.

yonderThe Vermont Bioenergy Initiative, a program of the Vermont Sustainable Jobs Fund, aims to foster the sustainable bioenergy through a local production for local use model, proven to work for Vermont. Since 2003 the program has allowed Vermont farms to ease their resilience on inconsistently priced, foreign fossil fuels and other agricultural inputs. This is accomplished by focusing on biodiesel production and distribution for heating and transportation, oil crops for on-farm biodiesel and feed, grass energy for heating, and algae production for biofuels and waste management.

Vermont Bioenergy Initiative grantees have shown just how much the addition of biomass feedstock can contribute to sustainable agriculture. As one of these grantees, John Williamson of Stateline Farm would put it, “100 years ago everyone produced their own fuel; we are just doing that now in a different way.” This is really a novel way to look of what he is doing on his North Bennington farm. John was featured in a recent story in Daily Yonder which outlined his work and how he has begun helping his Vermont neighbors find their path to this form of sustainable, renewable energy.

For more about John Williamson’s on-farm biodiesel production, watch this video of John in self-designed Biobarn. He and Chris Callahan of University of Vermont Extension show us how they can grow oil crops, make biodiesel, feed animals, and save money!

Also, explore the initiative’s extensive and accessible set of bioenergy resources for replication in rural communities across the United States and beyond.

 

The Tnational bioenergy dayhird Annual National Bioenergy Day (NBD), which will take place Wednesday, October 21st, is a day that is marked with events from across the country that celebrates  energy independence, local jobs, and many other benefits of local bioenergy. Led by Biomass Power Association in partnership with U.S. Forest Service, National Bioenergy Day is an opportunity for Vermonters to showcase our research, progress, and impacts in producing local bioenergy for local use.

How To Get Involved:

  • Organize an event on or near October 21ndthat showcases bioenergy as a clean, efficient, and resourceful way to produce energy. Emphasizes bioenergy’s role in improving environmental health; and facilitates collaboration along the supply chain.
  • Partner with someone who works in the bioenergy supply chain to create an event.  Use the Vermont Energy Atlas to find partners in your area.
  • Piggyback on an existing event and call it a NBD event.
  • Share and talk about NBD in your social media and press efforts while promoting impacts in your community.

The Vermont Bioenergy Initiative, for example, will spend the day re-capping and previewing events and research on our Twitter handle @VTBioenergy that took place throughout the summer and that are planned for the fall.  We’ll be recapping and sharing exciting things like the exciting learning opportunities at the University of Vermont, Full Sun Company’s Biodiesel and Meal production, and much more!

For more information, you can visit also visit bioenergyday.com and follow @USAbiomass on twitter!

Click Here for National Bioenergy Day Participation Guide!

Brandon VT Canola Field Non-GMO canola field in full bloom in Brandon VT Credit: Full Sun Company

Brandon VT Canola Field
Non-GMO canola field in full bloom in Brandon VT
Credit: Full Sun Company

In early 2014 Full Sun Company, a small start-up business was co-founded by Netaka White and Davis McManus. Fueled by an interest to help family farms grow, Full Sun began processing sunflower and non-GMO canola oil crops into specialty food-grade oil and high-protein meal for the farmers. Sunflower and canola oil distribution picked up quickly through local CSAs, farm stores, specialty food shops, health and wellness centers, and direct sales to chefs in the Northeast.

Netaka White previously served as the Vermont Bioenergy Initiative’s (VBI) program director, which directly helped to develop the business model to nurture farm partnerships, both as growers and recipients of oilseed meal – the other product that’s generated from making the oil. At Full Sun oilseeds are pressed with large mechanical machinery, producing oil and a granular meal. The team at Full Sun Company learned a lot about seed storage and oil pressing from the early VBI grantees, such as John Williamson of State Line Farm, and Roger Rainville of Borderview Farm.

The first of the two products, the seed meal, has been used as fuel for pellet stoves, or as is the case with Full Sun, sold as fertilizer for crops, or nutritional meal for livestock. At full operation, Full Sun can pump out one ton of meal per day – necessary to meet the growing demand of such customers as The Intervale in Burlington, Vermont and several local pig, poultry, dairy, and beef producers.

Full Sun Company employee, Zach Hartlyn, moves an off-spec oil barrel for biodiesel production Credit: Full Sun Company

Full Sun Company employee, Zach Hartlyn, moves an off-spec oil barrel for biodiesel production
Credit: Full Sun Company

The second product, the oil, is used as culinary oil for cooking. Staying true to their commitment to an extraordinary culinary product, Full Sun Company diverts any of the oil that does not meet their standards to Vermont Bioenergy Initiative biofuel producers to undergo further processing and become biofuel. Approximately 250-300 gallons of off-spec oil for biodiesel has been processed since February, 2014.

In October, 2014, Full Sun Company halted operation to make room for growth to meet the increased demand for their products and scale up to align with Vermont’s accelerating agricultural economy. White and McManus acquired the former Vermont Soap building in Middlebury, Vermont in order to build a full scale mill and achieve their anticipated greater capacity. Over the course of one of the coldest winters in recent history, the Full Sun team made the renovations and adjustments needed to repurpose the building into the first non-GMO verified oil mill in New England. By March of 2015 Full Sun Company had pressed sunflower and canola seeds to make their first batch of specialty oils. The new operation can yield 130 gallons of oil per day – about 2600 gallons per month!

With no shortage of innovation or ambition, White notes, “David and I are in this with the interest of having a transformative effect on local agriculture and food systems.” Well on their way, the operation is certified GMO free, and the next steps are being taken towards becoming certified organic.

As they grow, Full Sun would like to buy from local grower-suppliers and work with local businesses to package and label feed to be distributed to farmers of varying sizes, from backyard chicken growers to larger operations. Collaborating with Vermont breweries and distilleries is also in queue. Full Sun is working with one local distillery to put together “a package” for farmers so they have markets for profitable grain crops throughout four years of rotation (rye, wheat, sunflowers, etc.) and can offer farmers the indexed prices for these locally grown grains and oilseeds.

6.John making bioMaking biofuel, it sounds like a complicated process taking place in a laboratory somewhere, but in reality it’s quite simple and happening in small, rural Vermont farms. Vermont farmers like John Williamson of State Line Farm and others are electing to create their own fuel and meal. These farmers are enjoying the benefits of the distance to source resiliency and cost reliability that comes with the local production for local use biofuel model they have adopted.

As John Williamson, a Vermont Bioenergy grant recipient says, “100 years ago everyone produced their own fuel; we are just doing that now in a different way.” This is a novel way to look at what he is doing on his North Bennington farm. Vermont farmers in the past would plan to allocate their acreage to feed their livestock, some of which aided in energy-intensive farm activities like plowing, planting, and the eventual harvesting of their field. With the local production for local use model, John is now thinking about how to feed his tractor so he can do the same activities. So what is the feed of choice for John’s John Deer tractor? Sunflowers!

John loads dry and clean sunflower seeds into hoppers on a TabyPressen Oilpress, where screw augers push the seed through a narrow dye. Extracted oil oozes from the side of the barrel and is collected in settling tanks while pelletized meal is pushed through the dye at the front and is stored in one-ton agricultural sacks. The first of the two byproducts, the seed meal, can fuel pellet stoves, serve as fertilizer for crops, or find its way to local Vermont farms to supplement animal nutrition as livestock feed. The second byproduct, the fuel, could at this point be used as culinary oil for cooking, but instead will experience further refinement and become biofuel.

The processing of the oil takes place in Johns self-designed Biobarn. In the below video, John Williamson and Chris Callahan of University of Vermont Extension show us how they can grow oil crops, make biodiesel, feed animals, and save money!

 

biodiesel in tractor

Biodiesel Being Used On-farm in Tractor

Mark Mordasky, owner of Rainbow Valley Farm in Orwell, Vermont has been growing soybeans as a cash crop and for on-farm biodiesel and animal feed since 2008. When fuel prices began to climb, Mark took initiative and started searching for an innovative and more cost efficient way to meet his farm’s energy demands. The Vermont Sustainable Jobs Fund was able to help Mark take his first steps towards sustainable biofuel production. Mark is able to press these soybeans after harvesting and make two distinct products, oil and meal. The meal is an instantly marketable product and can be sold as feedstock or organic fertilizer; the oil will be further processed into biodiesel.

Soybean Meal

Soybean Meal

Soybeans crops are well suited for biodiesel production in Vermont and perform best in heavy soil like those found in Addison County, as University of Vermont Extension Agronomist, Heather Darby explains. Soybeans don’t always do well in in light, well drained soils, and as with any crop the best way to understand the demands of any crops is to contact your University Extension and have your soil tested.  Additionally, because soybeans are a legume, they produce nitrogen in association with bacteria, meaning that these crops don’t require the application of additional nitrogen to produce a high yield. These low input, high yield crops are fairly easy to grow, are well suited to the Vermont climate, and afford farmers flexible planting dates. Heather and the rest of the UVM Extension team have seen yields ranging from 35 bushels per acre to up to 85 bushels per acre with varying practices.

In the below video, Mike Mordasky shares his experience and knowledge of soybean production from planting through harvesting harvest and beyond to storage and the creation of the final products. In addition, Heather Darby shares here insights into maturity groupings, variety selection, and best growing practices.

Biofuels

Nationally, corn-based ethanol and palm oil based biodiesel are gaining negative attention for their impacts on the environment and food security. But here in Vermont, farms are producing on-farm biodiesel to power equipment and operations on the farm and the local farm community. This is a profoundly different model from national and international biofuel production. Agricultural Engineering and Agronomy Researchers at University of Vermont Extension  in partnership with farmers and the Vermont Bioenergy Initiative have developed a model of local minded, on-farm production of biofuels that can help rural communities transition away from unsustainable models of food, feed and fuel production.

National and global models of corn-ethanol and soy oil-biodiesel production are resulting in large-scale land conversions in some parts of the world, in particular to a loss of native grass and forestland. This type of biofuel production is not happening in Vermont, where bioenergy production incorporates rotational oilseed crops like sunflowers and soybeans on Vermont farms.

Photo Credit – Vermont Farm to Plate

Locally produced biodiesel supports resiliency in Vermont, a cold climate state which is particularly dependent on oil. Over $1 billion leaves the state for heating and transportation fuel costs. Heating and fuel independence by producing on-farm biodiesel provides farmers fuel security which is comparable to that which is sought by Vermont’s local food movement.

The local production for local use model results in two products from one crop: oil and meal (animal feed or fertilizer). By growing oilseed and pressing the seed to extract the oil, farms are creating a valuable livestock feed at home, rather than importing it. The oil can be sold as a food product, used directly in a converted engine or converted to biodiesel for use in a standard diesel engine. In this way, oilseed crops offer flexibility in the end-use of the products. US corn-based ethanol mandates are raising grain costs nationally, making feed expensive for Vermont farmers. Local bioenergy production means farmers produce their own feed, fuel, and fertilizer for on-farm use, at a fraction of the cost and more stable prices. Reduced and stable prices for feed, fuel, and fertilizer can mean improved economic viability for Vermont farms and more stable food prices for Vermont consumers in the future.

Overall viability can be seen in the local production for local use model by considering economics, energy and carbon emissions. Biodiesel production costs of between $0.60 and $2.52 per gallon have been estimated for farm-scale production models, which are generally below market price for diesel fuel. The net energy return in Vermont on-farm biodiesel operations has been estimated at between 2.6 and 5.9 times the invested energy (i.e. more energy out than was required to produce the fuel), demonstrating strong returns and potential for improvement with increased scale. Furthermore, oilseed-based production of biodiesel has been estimated to result in a net reduction of carbon dioxide emissions of up to 1420 lbs. per acre, the equivalent of about 1500 miles of car travel per year.

Categorizing the Vermont biofuel model with national models and trends is inaccurate, considering the innovative and efficient systems benefiting Vermont farmers. While national and international analysis weighs the benefits of food versus fuel, the model is quite unique in Vermont and the food versus fuel challenge is well met. The model developed in Vermont does however have wider-reaching implications in that this can be replicated in rural farm communities across the US.

As John Williamson of Stateline Farm, a Vermont Bioenergy grant recipient says, “100 years ago everyone produced their own fuel; we are just doing that now in a different way.”

 

 

The Vermont Bioenergy Initiative aims to connect diversified agriculture and local renewable energy production for on-farm and community use by supporting research, technical assistance, and infrastructure development in emerging areas of bioenergy including biodiesel production and distribution. As we move into the growing season, there are a variety of pests that can potentially affect sunflower, canola, and soybean biomass feedstock production. In this video a University of Vermont agronomist explains how to control theses potential biomass feedstock pests and increase crop, and eventually biofuel, yields without heavy reliance on pesticides and herbicides.