Archive

Following the Fall Semester UVM bioenergy course Bioenergy: Biomass to Biofuels, the University of Vermont will be offering a new bioenergy course this spring entitled Waste to Energy: Community Development Application. The course will again be taught by Anju Dahiya, cofounder of General Systems Research, LLC (GSR), lead biofuels instructor at the University of Vermont’s Rubenstein School of Environment and Natural Resources, and a Vermont Bioenergy Initiative algae for biofuel grant recipient. This course is open to both degree and non-degree students from any background or department, as well as farmers, entrepreneurs, and teachers interested in developing curriculum, or projects at school or college levels. This course is also approved for graduate credit.

In a Vermont post Act 148, the universal recycling law for solid waste, food waste, dairy farm manure, municipal wastes, landfill waste, carbon exhaust, nutrient runoff and other materials not being converted into value products are all resources that hold potential energy that can be developed in a sustainable way to power a local economy. This class focusing on waste sourced bioenergy comes on the heels of a promising results and continued work by Dahiya’s company GSR on incorporating algae into Green Mountain Power’s anaerobic digester at Nordic Farms in Shelburne, Vermont. The product serves as a strong example in which excess nitrogen and phosphorus in cow manure would find its way off farmland and end affecting health of natural water bodies, but instead is harnessed to make electricity and biofuel. As listed in the course catalog “the mission of this program is to provide hands-on instruction in all possible Bioenergy areas, support generation of related skilled workforce and stimulate sustainable energy production.”

Lectures will be held every on campus every Friday during the UVM spring semester from 12:00 pm to 3:00 pm, with 5 additionally required off campus field trips. The course required textbook, Bioenergy: Biomass to Biofuels, was edited by Anju Dahiya less than a year ago and represents a compilation of work from an extensive list of well-respected university extension programs, such as The University of Vermont Research Extension, as well as numerous national organizations including the US Department of Energy’s National Renewable Energy Laboratories.

Learn more about this course at the University of Vermont Renewable BioEnergy page or email the lead instructor Anju Dahiya at adahiya@uvm.edu.

At Borderview Farm in Alburgh, Roger Rainville’s dairy-turned-energy farm makes biodiesel from locally-grown sunflower seeds.

In 2008, when diesel prices rose from $4 to $5 per gallon, Rainville began experimenting with farm-scale biodiesel production. With guidance from UVM Extension and grant funding from the Vermont Bioenergy Initiative, Rainville began planting sunflowers on a portion of his 214 acres and installing biodiesel processing equipment. Oilseed sunflowers (as opposed to confectionary sunflowers that are grown for eating) are the most popular oilseed crop in Vermont, with hundreds of acres planted statewide. The crop is grown in rotation with grains and grasses and yields high quantities of oil.

Harvesting, Cleaning, and Pressing

Following harvest with a combine, a seed cleaner and grain dryer are used to prepare the seeds for storage in a 200-ton grain bin prior to processing. A flex auger system moves the seeds from the storage bin into hoppers on each press, and screw augers push the seed through a narrow dye at the front of the press. Extracted oil oozes from the side of the barrel and is collected in settling tanks while pelletized meal is pushed through the dye at the front and is stored in one-ton agricultural sacks. The oil can then be used as culinary oil for cooking or further refined into biodiesel. The leftover seed meal is used for livestock feed, fuel for pellet stoves, or fertilizer for crops.

Biodiesel Processing

The small-scale biodiesel production facility at Borderview Farm is an 800 square foot insulated and heated building (the space does not need to be heated, but the oil should be stored where it will not freeze) that houses an oil press, a BioPro 190 automated biodiesel processor, a methanol recovery system, and a set of dry-wash columns for cleaning the fuel. The clean oil at the top of each settling tank is added to the BioPro 190 processor along with lye, methanol, and sulfuric acid. The automated processor runs through several stages of processing in about 48 hours (esterification, transesterification, settling, washing, and drying), with one break after 24 hours to remove the glycerin byproduct.

Safety equipment in the processing facility includes personal protective equipment like aprons, gloves, eye protection, a ventilation system, gas detectors, and spill containment materials. At Borderview Farm a set of standard operating procedures hangs on the wall and blank check-sheets are in a binder to make the process easy to repeat. The finished biodiesel is stored in 250 gallon pallet tanks making distribution to different farms easier. The installed capacity of the facility can process 100 tons of seeds from 138 acres of sunflowers per year, yielding 10,500 gallons of biodiesel and 64 tons of sunflower meal (assuming the state average yield of 1,500 pounds sunflower seeds per acre and operation of 24 hours per day for 260 days per year).

Rainville switched from purchasing diesel for five tractors and one truck to making his own biodiesel. He wanted to be independent of imported fuel, and liked creating a new way for farmers to diversify. “Using land for making biodiesel is not the most economical option compared to some other crops, but it’s about creating opportunities to try something different,” says Rainville.

Cost Benefits

Rainville’s annual biodiesel use has ranged from 500 to 3,000 gallons per year. At current prices (over $4 per gallon for diesel and $2.29 per produced gallon of biodiesel) biodiesel has saved him from $500 to $4,000 per year in fuel costs. He also emphasizes energy independence as an added benefit. Plus, any growers that also raise livestock can use the meal, which is leftover after the oil is extracted, as part of their feed rations. Rainville recommends talking with an animal nutritionist to blend this into feed at the right ratio, since sunflower meal has a high fat content.

This story was originally released in a series of energy case studies showcasing farms, businesses, vendors, installers, and technical assistance providers who have made a difference with energy efficiency savings and renewable energy production—all of which are components for helping Vermont reach the renewable energy and environmental impact goals of the Farm to Plate Strategic Plan. Learn more at www.vtfarmtoplate.com.

By: Ellen Kahler

VT Bioenergy Team – L to R (Chris Callahan – UVM Extension, Kirk Shields — Green Mountain Power, Christy Sterner – US DOE, Larry Scott – Ekolott Farm, Ellen Kahler – VSJF, John Williamson – Stateline Biofuels) at Green Mountain Power’s Energy Innovation Center in Rutland

Vermont can produce more of its own biofuel energy and the environmental and potential economic benefits of local bioenergy have been proven by the Vermont Bioenergy Initiative – a program of the Vermont Sustainable Jobs Fund. Since 2005, the Vermont Bioenergy Initiative has invested more than $2.5 million in innovative bioenergy research, projects, and people so Vermont can locally produce more of the state’s energy needs – from a variety of agricultural and algal feedstocks.

US Senator Patrick Leahy made the investment at this scale possible through Congressionally Directed Awards from the US Department of Energy (US DOE). The funding concludes in early 2016, at which point a complete impact report will be released by the Vermont Sustainable Jobs Fund, who has served as the intermediary between the US DOE and 52 individual Vermont bioenergy projects over the past ten years.

Research, development, and early stage demonstration projects have included:

• Investing in 2 on-farm methane digesters;
• Building farm-scale infrastructure to turn oilseed crops such as sunflowers into biodiesel to run farm tractors;
• Growing switchgrass and densifying it into “pucks” that are burned in a high efficiency commercial boiler instead of propane;
• Identifying the most lipid producing strains of native Vermont algae which can feed off the excess nutrients from methane digesters and can eventually be harvested to make biodiesel or jet fuel;
• Developing two “Biomass to Biofuels” college level courses which run repeatedly at UVM and VT Tech to inspire and train the next generation of bioenergy experts and technicians;
• Exploring the logistics of bulk wood pellet delivery systems to Vermonters’ homes;
• Organizing a number of learning opportunities and conferences for oilseed, grass and algae researchers, farmers and entrepreneurs to attend;
• Providing agronomic and engineering support to oilseed and grass farmers;
• Educating the general public about why the local production for local use of energy crops from Vermont farms and forests makes good economic and ecological sense.

VT Bioenergy Team 2 – L to R (Roger Rainville – Borderview Farm, Christy Sterner – US DOE, Heather Darby – UVM Extension, Natasha Rainville – Borderview Farm) at Borderview Farm, Alburgh VT

The Vermont Bioenergy Initiative is a unique effort and one that is gaining resonance in other parts of rural America. The initiative’s resource website, www.VermontBioenergy.com is utilized by biofuel producers, educators, and technical service providers from across the country.

The work conducted over the past ten years by the Vermont Bioenergy Initiative to conduct research, provide technical assistance, and develop infrastructure in emerging areas of bioenergy will continue with the initiative’s partners at UVM Extension and the Vermont Agency of Agriculture, Food & Markets. As Vermont moves forward – being innovative and increasingly focused on generating renewable energy from the land and forests – the research and infrastructure the Vermont Bioenergy Initiative has invested in over the past ten years will endure and spawn the next wave of bioenergy development in the state.

Ellen Kahler is executive director of the Vermont Sustainable Jobs Fund (VSJF), a non-profit organization created by the State of Vermont to help develop Vermont’s sustainable agriculture, renewable energy, and forest product businesses. Since 2005, the Vermont Bioenergy Initiative has been a VSJF program that connects diversified agriculture and local renewable energy production for on-farm and community use by supporting research, technical assistance, and infrastructure development in emerging areas of bioenergy including biodiesel production and distribution for heating and transportation, oil crops for on-farm biodiesel and feed, grass for heating, and algae production for biofuels and wastewater management. Learn more at www.VermontBioenergy.com.

Algae for biofuel has been a long time component of the local biofuel production for local use model pioneered by the Vermont Bioenergy Initiative. At the forefront of these efforts has been Anju Dahyia, a VBI grantee, lead biofuels instructor at the University of Vermont, and president of General Systems Research (GSR) Solutions. When the Vermont Fuel Dealers Association received a USDA Rural Business Enterprise Grant to utilize waste materials from Vermont farms to produce sustainable distillate fuel, Anju and GRS Solutions were already in a prime positon to conduct the necessary research.

GSR is developing a method of producing algae biofuel to replace traditional fossil fuels in motor vehicles, heavy farm equipment, and even airplanes at Charlotte’s Nordic Dairy Farm as a second tier to the already operational anaerobic digesters contributing to Vermont’s distributed energy generation grid. The process to produce algal biofuel has the potential to prevent nutrients such as phosphorus and nitrogen from making their way into local lakes and waterways. Nordic Dairy Farm’s owner, Clark Hinsdale, explained at a recent press event on his farm: “the best way to capture excess nutrients on farms is to never let them get beyond the boundaries of the farmstead.”

The current anaerobic digestion system “Cow Power,” utilized by Green Mountain Power, functions by using the methane byproduct harvested from constantly produced cow manure to make electricity that then is sold to Green Mountain Power customers. The research done by GSR focuses on another byproduct of digestion – the nutrient dense liquid waste, previously left unused for power purposes.

The oleaginous algae strains that Anju Dahyia has been working with since 2008 thrive on this dense waste and after the algae has consumed the available nutrients, the creation of the distillate fuel can begin. The result makes the process a closed loop system, and means that dairy farmers like Nordic Dairy (whose cows produce up to a ton of manure a day) would be able to sell algae derived biofuel to local fuel dealers and create granular organic fertilizer. According to Dahyia, Hinsdale’s 300 cows alone have the potential to produce anywhere between 20,000 to 30,000 gallons of biofuel each year.

The cost of production is estimated at $20 dollars per gallon, but Dahyia thinks that with increased scale will come a decreased price. At the recent press conference at the Nordic Dairy Farm site early in September, Mary Powell of Green Mountain Power outlined how the company is working with GSR Solutions to help increase scale and add more small refineries that mimic this operation. She went on to note the resiliency a community-sized digester refinery can add to a microgrid.

Speaking to ABC local 22 News, Matt Cota, Director of the Vermont Fuel Dealers Association added, “We know that bio-heat, renewable blended fuel, combined with heating oil works in customers tanks and burners, so if we can source that locally, it would be a great thing for Vermont’s economy, for Vermont famers, Vermont fuel dealers and consumers all across Vermont.”

Richard Altman of the non-profit Commercial Aviation Fuels Initiative was also in attendance and trumpeted that “community-scale digester-refineries in the region might be feasible by 2020,” noting that this project is just a start.

Also on the horizon, GRS Solutions is already working to go further with this technology by incorporating food waste into this digester system. While this system may be in its early stages, one thing is for sure, Vermont energy stakeholders are lining up to show their support and contribute to this more than viable option for local energy production.

For more watch the local WCAX coverage of the September 3^rd press conference and to learn more about Algae Bioenergy in Vermont see our other post Algae Biofuel – Vermont’s Search for Viable and Cost-Effective Methods

The Vermont Bioenergy Initiative, a program of the Vermont Sustainable Jobs Fund, aims to foster the sustainable bioenergy through a local production for local use model, proven to work for Vermont. Since 2003 the program has allowed Vermont farms to ease their resilience on inconsistently priced, foreign fossil fuels and other agricultural inputs. This is accomplished by focusing on biodiesel production and distribution for heating and transportation, oil crops for on-farm biodiesel and feed, grass energy for heating, and algae production for biofuels and waste management.

Vermont Bioenergy Initiative grantees have shown just how much the addition of biomass feedstock can contribute to sustainable agriculture. As one of these grantees, John Williamson of Stateline Farm would put it, “100 years ago everyone produced their own fuel; we are just doing that now in a different way.” This is really a novel way to look of what he is doing on his North Bennington farm. John was featured in a recent story in Daily Yonder which outlined his work and how he has begun helping his Vermont neighbors find their path to this form of sustainable, renewable energy.

For more about John Williamson’s on-farm biodiesel production, watch this video of John in self-designed Biobarn. He and Chris Callahan of University of Vermont Extension show us how they can grow oil crops, make biodiesel, feed animals, and save money!

Also, explore the initiative’s extensive and accessible set of bioenergy resources for replication in rural communities across the United States and beyond.

UVM Extension’s Chris Callahan takes notes in the field

The Vermont Bioenergy Initiative connects diversified agriculture and local renewable energy production for on-farm and community use by supporting research, technical assistance, and infrastructure development in emerging areas of bioenergy including biodiesel production and distribution for heating and transportation, oil crops for on-farm biodiesel and feed, grass for heating, and algae production for biofuels and wastewater management. Explore the initiative’s extensive and accessible set of bioenergy resources for replication in rural communities across the United States and beyond.

Video

A series of informative educational showcase a range of biofuel possibilities; from research and crop farming to feedstocks and fuel. The videos were developed by the Vermont Sustainable Jobs Fund, UVM Extension researchers, KSE Partners, and the Vermont Bioenergy Initiative grantees.

Calculators

Two calculators, developed by UVM Extension, help connect potential costs and profits associated with oilseed production:

• Grass Biomass Production and Harvest Cost Estimator
• Vermont Oilseed Crop Production Cost and Profit Calculator

Course Work

• Biomass to Biofuels, University of Vermont: This semester-long course covers liquid and solid biofuels, biogas and bio-electricity, and environmental, social and economic issue related to biofuels. The course includes guest lecturers and field days. Available for variable credits.
• Biomass to Biofuels, Vermont Technical College: The development of this course and associated materials led to an online repository of resources for the classroom covering biomass to biofuels.
• Digester Operations Master Certificate, Vermont Technical College: a twelve week program designed for participants to work directly with operations staff of Vermont Tech’s anaerobic digester and come away with understanding of the mechanics and operations of a digester system, as well as other areas such as permitting, regulatory compliance and record keeping.
• Alternative Fuel Vehicles: Biodiesel, part of the Green Trainings series at Vermont Technical College: This 2-day course covers engine systems, biodiesel blends and biodiesel production, including a demonstration of fuel-making equipment.
• Biofuels Course at Yestermorrow Design/Build School, part of the Green Trainings series at Vermont Technical College: This weekend workshop enables students to begin replacing fossil fuels with biofuels, such as adapting engines to run on straight vegetable oil. 1 credit.

Textbook

Bioenergy: Biomass to Biofuels; is an innovative new textbook that provides insight into the potential and current advances and benefits of biofuel. Contributions include an extensive list of well-respected university extension programs, such as The University of Vermont Research Extension, as well as numerous national organizations including the US Department of Energy’s National Renewable Energy Laboratories.

Reports

A variety of reports are available which cover a range of topics including seed preparation and storage:

• Institute for Energy and the Environment at Vermont Law School.Legal & Regulatory Review of On-farm Biodiesel Production. 2015.
• Chris Callahan and Netaka White,Vermont On-Farm Oilseed Enterprises: Production Capacity and Break-even Economics. July 2013.
• Nell Campbell, Local Production for Local Use to Supply a Portion of Vermont’s Energy Needs.May 2009.
• Emily J. Stebbins. Technical and Economic Feasibility of Biodiesel Production in Vermont:  Evidence From a Farm-Scale Study and a Commercial-Scale Simulation Analysis. May 2009.
• Christopher W. Callahan,A Feasibility Analysis of a Mobile Unit for Processing Oilseed Crops and Producing Biodiesel in Vermont. December 2008.
• Emily Stebbins, The Market Potential of Farm-Scale Oilseed Crop Products in Vermont. February 2008. (See also the Executive Summary)
• John Williamson & Tanner Williamson – State Line Biofuels, LLP, Chris Callahan – Callahan Engineering, PLLC, Feasibility Analysis:_Solar Seed Dryer and Storage Bin at State Line Farm, Bennington, VT. October 2008
• Christopher W. Callahan, A Feasibility Study of a Mobile Unit for Processing Oilseed Crops and Producing Biodiesel in Vermont. December 2008
• Kenneth Mulder, Ph.D., Galen Wilkerson, Emily J. Stebbins.Homegrown Fuel: Economic Feasibility of Commercial-Scale Biodiesel Production in Vermont. September 2007.
• The Vermont Biodiesel Project: Building Demand in the Biofuels Sector –  Final Report. October 2006. (See also theExecutive Summary)
• Vermont Department of Buildings and General Services, Vermont Biodiesel Pilot Project: Emissions Testing of Biodiesel Blends With #6 Fuel Oil At the Waterbury State Office Complex – Final Report. September 2006.
• Laboratory and Field Testing of Biodiesel in Residential Space Heating Equipment – Final Report. August 2006.
• Vermont Biodiesel Supply Chain Survey – Final Report. April 2006.
• Wilson Engineering,Grass Energy in Vermont and the Northeast, May 2014.

Technical Advice

Connect directly with the Vermont Bioenergy Initiative’s technical assistance providers:

Oilseeds for Biofuel

• Heather Darby, Agronomic and Soils Specialist
  • University of Vermont Extension, Northwest Crops and Soils Team
  • (802) 524-6501
  • darby@uvm.edu
• Chris Callahan, PE, Agricultural Engineer
  • University of Vermont Extension
  • (802) 773-3349
  • callahan@uvm.edu

Grass for Heating Fuel

• Sidney Bosworth, Extension Professor
  • University of Vermont College of Agriculture and Life Sciences
  • (802) 656-0478
  • bosworth@uvm.edu

Algae for Biodiesel

• Anju Dahiya, Instructor and Principal
  • University of Vermont and GSR Solutions
  • (802) 310-1936
  • adahiya@uvm.edu

The Third Annual National Bioenergy Day (NBD), which will take place Wednesday, October 21^st, is a day that is marked with events from across the country that celebrates  energy independence, local jobs, and many other benefits of local bioenergy. Led by Biomass Power Association in partnership with U.S. Forest Service, National Bioenergy Day is an opportunity for Vermonters to showcase our research, progress, and impacts in producing local bioenergy for local use.

How To Get Involved:

• Organize an event on or near October 21^ndthat showcases bioenergy as a clean, efficient, and resourceful way to produce energy. Emphasizes bioenergy’s role in improving environmental health; and facilitates collaboration along the supply chain.
• Partner with someone who works in the bioenergy supply chain to create an event.  Use the Vermont Energy Atlas to find partners in your area.
• Piggyback on an existing event and call it a NBD event.
• Share and talk about NBD in your social media and press efforts while promoting impacts in your community.

The Vermont Bioenergy Initiative, for example, will spend the day re-capping and previewing events and research on our Twitter handle @VTBioenergy that took place throughout the summer and that are planned for the fall.  We’ll be recapping and sharing exciting things like the exciting learning opportunities at the University of Vermont, Full Sun Company’s Biodiesel and Meal production, and much more!

For more information, you can visit also visit bioenergyday.com and follow @USAbiomass on twitter!

Click Here for National Bioenergy Day Participation Guide!

The team at Vermont Bioenergy Initiative has worked to put together a comprehensive list of bioenergy events for you! This list will be updated as more events arise. If you know a bioenergy events that you think should be on the list, tweet it to us! @VTbioenergy

• September
  • Modern Wood Pellet Heating Forum, Tuesday, Sep. 15, 2015, 6 – 8:30pm, Montshire Museum in Norwich, Vermont
  • Ag Innovation Showcase September 14-16, 2015 St. Louis, MO
  • 2nd International Conference on Past and Present Research Systems of Green Chemistry. September 14-16, 2015.  Orlando, Florida
  • Switchgrass III. September 30 to October 2, 2015. Knoxville, TN 
  • Algae Biomass Summit September 30-October 2, 2015 Washington, DC
• October
  • Renewable Energy 2015 Conference & Expo. October 8-9 2015. Burlington, VT
  • National Advanced Biofuels Conference & Expo. October 26 – 28, 2015. Omaha, Nebraska
  • 2015 TAPPI PEERS Conference – Sustainable Solutions for Our Future. October 25-28, 2015 in Atlanta, Georgia.
  • International Bioenergy and Bioproducts Conference 2015 – 10/28 – 10/30 Atlanta, United States
  • 3^rdAnnual National Bioenergy Day
• November
  • Large-Scale Algal Cultivation, Harvesting and Downstream Processing, November 9-13, 2015. Mesa, AZ
• April
  • 2016 International Biomass Conference & Expo April 11-14, 2016 – Charlotte Convention Center, Charlotte, North Carolina

Making biofuel, it sounds like a complicated process taking place in a laboratory somewhere, but in reality it’s quite simple and happening in small, rural Vermont farms. Vermont farmers like John Williamson of State Line Farm and others are electing to create their own fuel and meal. These farmers are enjoying the benefits of the distance to source resiliency and cost reliability that comes with the local production for local use biofuel model they have adopted.

As John Williamson, a Vermont Bioenergy grant recipient says, “100 years ago everyone produced their own fuel; we are just doing that now in a different way.” This is a novel way to look at what he is doing on his North Bennington farm. Vermont farmers in the past would plan to allocate their acreage to feed their livestock, some of which aided in energy-intensive farm activities like plowing, planting, and the eventual harvesting of their field. With the local production for local use model, John is now thinking about how to feed his tractor so he can do the same activities. So what is the feed of choice for John’s John Deer tractor? Sunflowers!

John loads dry and clean sunflower seeds into hoppers on a TabyPressen Oilpress, where screw augers push the seed through a narrow dye. Extracted oil oozes from the side of the barrel and is collected in settling tanks while pelletized meal is pushed through the dye at the front and is stored in one-ton agricultural sacks. The first of the two byproducts, the seed meal, can fuel pellet stoves, serve as fertilizer for crops, or find its way to local Vermont farms to supplement animal nutrition as livestock feed. The second byproduct, the fuel, could at this point be used as culinary oil for cooking, but instead will experience further refinement and become biofuel.

The processing of the oil takes place in Johns self-designed Biobarn. In the below video, John Williamson and Chris Callahan of University of Vermont Extension show us how they can grow oil crops, make biodiesel, feed animals, and save money!

Biodiesel Being Used On-farm in Tractor

Mark Mordasky, owner of Rainbow Valley Farm in Orwell, Vermont has been growing soybeans as a cash crop and for on-farm biodiesel and animal feed since 2008. When fuel prices began to climb, Mark took initiative and started searching for an innovative and more cost efficient way to meet his farm’s energy demands. The Vermont Sustainable Jobs Fund was able to help Mark take his first steps towards sustainable biofuel production. Mark is able to press these soybeans after harvesting and make two distinct products, oil and meal. The meal is an instantly marketable product and can be sold as feedstock or organic fertilizer; the oil will be further processed into biodiesel.

Soybean Meal

Soybeans crops are well suited for biodiesel production in Vermont and perform best in heavy soil like those found in Addison County, as University of Vermont Extension Agronomist, Heather Darby explains. Soybeans don’t always do well in in light, well drained soils, and as with any crop the best way to understand the demands of any crops is to contact your University Extension and have your soil tested.  Additionally, because soybeans are a legume, they produce nitrogen in association with bacteria, meaning that these crops don’t require the application of additional nitrogen to produce a high yield. These low input, high yield crops are fairly easy to grow, are well suited to the Vermont climate, and afford farmers flexible planting dates. Heather and the rest of the UVM Extension team have seen yields ranging from 35 bushels per acre to up to 85 bushels per acre with varying practices.

In the below video, Mike Mordasky shares his experience and knowledge of soybean production from planting through harvesting harvest and beyond to storage and the creation of the final products. In addition, Heather Darby shares here insights into maturity groupings, variety selection, and best growing practices.